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The bypass filter system 10 NFF2 is a mobile filter system for the filtration of hydraulic fluids and lubricants with a viscosity of 10 - 200 mm2/s in the bypass.
A separate installation in the bypass or cooling circuit for the fine filtration and unloading of the main flow filter is possible as is the filtration of fresh oil and the cleaning (washing) of contaminated systems for the wear protection of components and systems.
The bypass filter system consists of a supporting frame on which a filter pump unit is mounted. The latter consists of an electrically operated filter pump with exchangeable suction filter which is monitored by means of a visual maintenance indicator. A vacuum meter monitors the suction pressure of the pump and will switch below -0.5 bar. The On/Off switch is located at a control box. Der suction tube is connected at the suction-side port of the pump and the pressure tube at the output of the main filter. At their ends, the hoses are in each case equipped with a lance. When not used or during transport, they can be fixed in a receiving tube.
The bypass filter system 15 NFT is a mobile filter system for the filtration of hydraulic fluids and lubricants with a viscosity of 10 - 200 mm2/s in the bypass.
A separate installation in the bypass or cooling circuit for the fine filtration and unloading of the main flow filter is possible as is the filtration of fresh oil and the cleaning (washing) of contaminated systems for the wear protection of components and systems
The bypass filter system consists of a supporting frame on which a filter pump unit is mounted. The latter consists of an electrically operated filter pump with exchangeable filter cartridge and a pressure gauge as maintenance indicator. The On/Off switch is located at the control box of the pump motor. One suction and one pressure tube are connected to the filter pump. At their ends, the hoses are in each case equipped with a lance. When not used or during transport, they can be fixed in a receiving tube.
Type Code
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
NFT
–
0
0
–
0
V
–
00
0
Pumping capacity
01
Nominal flow in l/min
15
Series
02
Off-line filter systems, portable
NFT
Size
03
45/21
60/21
Filter rating in μm
04
Nominal
Stainless steel wire mesh, cleanable
G10
G25
G40
G60
G80
G100
Fleece material, not cleanable
VS25
VS40
VS60
Paper, not cleanable
P5
P10
P25
Absolute (ISO 16889; βx(c)≥ 200)
Glass fiber material generation 5, non-reusable, not cleanable
H1XL
H3XL
H6XL
H10XL
H20XL
Water-absorbing, not cleanable
AS1
AS3
AS6
AS10
AS20
Pressure differential
05
Max. admissible pressure differential of the filter element 15 bar (standard)
0
Max. admissible pressure differential of the filter element 30 bar
The bypass filter systems of series NFF2 are robust bypass units for the mobile use at hydraulic and lubrication systems with large oil quantities.
Function The operating filtration in the bypass is common method to keep the hydraulic fluid at a certain level of cleanliness. The combination of pump and appropriately rated filter circulates the oil independent from the overall system under constant conditions and unloads the filters in the main flow of the system in this way. These bypass filters also operate when no oil is transported in the main system.
The Settima pumps used in the NFF2 work in the required low-pressure range in an energy-efficient and silent manner.
The robust processing and the upstream protective pump filter ensure a long life cycle. Here, contamination which has been sucked in unintendedly and which would otherwise lead to an immediate failure of the unit is held back..
Type Code
01
02
03
04
05
06
07
08
09
10
11
12
30
NFF2
0045
–
A00
–
0
7
B2,5
–
00
M
0
0
Pumping capacity
01
Nominal flow in l/min
30
Series
02
Bypass filter system, portable
NFF2
Size
03
30 NFF2
0045
Filter rating in μm
04
Absolute (ISO 16889; βx(c)≥ 200)
Glass fiber material generation 5, non-reusable, not cleanable
H3XL
H6XL
H10XL
Water-absorbing, not cleanable
AS10
Pressure differential
05
Max.admissible pressure differential of the filter element 30 bar
The bypass filter system 35 NFT is a mobile filter system for the filtration of hydraulic fluids and lubricants with a viscosity of 10 - 200 mm2/s in the bypass.
A separate installation in the bypass or cooling circuit for the fine filtration and unloading of the main flow filter is possible as is the filtration of fresh oil and the cleaning (washing) of contaminated systems for the wear protection of components and systems.
The bypass filter system consists of a supporting frame on which a filter pump unit is mounted. The latter consists of an electrically operated filter pump with exchangeable filter cartridge and a pressure gauge as maintenance indicator. The On/Off switch is located at the control box of the pump motor. One suction and one pressure tube are connected to the filter pump. At their ends, the hoses are in each case equipped with a lance. When not used or during transport, they can be fixed in a receiving tube.
Type Code
01
02
03
04
05
06
07
08
09
10
11
12
13
14
35
NFT
–
0
0
–
0
V
–
00
0
Pumping capacity
01
Nominal flow in l/min
35
Series
02
Off-line filter systems, portable
NFT
Size
03
90
130
Filter rating in μm
04
Nominal
Stainless steel wire mesh, cleanable
G10
G25
G40
G60
G80
G100
Fleece material, not cleanable
VS25
VS40
VS60
Paper, not cleanable
P5
P10
P25
Absolute (ISO 16889; βx(c)≥ 200)
Glass fiber material generation 5, non-reusable, not cleanable
H1XL
H3XL
H6XL
H10XL
H20XL
Water-absorbing, not cleanable
AS1
AS3
AS6
AS10
AS20
Pressure differential
05
Max. admissible pressure differential of the filter element 15 bar (standard)
0
Max. admissible pressure differential of the filter element 30 bar
The bypass filter systems of series NFF2 are robust bypass units for the mobile use at hydraulic and lubrication systems with large oil quantities.
Function The operating filtration in the bypass is common method to keep the hydraulic fluid at a certain level of cleanliness. The combination of pump and appropriately rated filter circulates the oil independent from the overall system under constant conditions and unloads the filters in the main flow of the system in this way. These bypass filters also operate when no oil is transported in the main system.
The Settima pumps used in the NFF2 work in the required low-pressure range in an energy-efficient and silent manner.
The robust processing and the upstream protective pump filter ensure a long life cycle. Here, contamination which has been sucked in unintendedly and which would otherwise lead to an immediate failure of the unit is held back.
Type Code
01
02
03
04
05
06
07
08
09
10
11
12
50
NFF2
0095
–
A00
–
0
7
B2,5
–
00
M
0
0
Pumping capacity
01
Nominal flow in l/min
50
Series
02
Bypass filter system, portable
NFF2
Size
03
50 NFF2
0095
Filter rating in μm
04
Absolute (ISO 16889; βx(c)≥ 200)
Glass fiber material generation 5, non-reusable, not cleanable
H3XL
H6XL
H10XL
Water-absorbing, not cleanable
AS10
Pressure differential
05
Max. admissible pressure differential of the filter element 30 bar
The bypass filter systems of series NFF2 are robust bypass units for the mobile use at hydraulic and lubrication systems with large oil quantities.
Function The operating filtration in the bypass is common method to keep the hydraulic fluid at a certain level of cleanliness. The combination of pump and appropriately rated filter circulates the oil independent from the overall system under constant conditions and unloads the filters in the main flow of the system in this way. These bypass filters also operate when no oil is transported in the main system.
The Settima pumps used in the NFF2 work in the required low-pressure range in an energy-efficient and silent manner.
The robust processing and the upstream protective pump filter ensure a long life cycle. Here, contamination which has been sucked in unintendedly and which would otherwise lead to an immediate failure of the unit is held back.
Type Code
01
02
03
04
05
06
07
08
09
10
11
12
80
NFF2
–
A00
–
0
7
B2,5
–
00
M
0
0
Pumping capacity
01
Nominal flow in l/min
50
Series
02
Bypass filter system, portable
NFF2
Size
03
50 NFF2
0095
Filter rating in μm
04
Absolute (ISO 16889; βx(c)≥ 200)
Glass fiber material generation 5, non-reusable, not cleanable
H3XL
H6XL
H10XL
Water-absorbing, not cleanable
AS10
Pressure differential
05
Max. admissible pressure differential of the filter element 30 bar
PLC-controlled operation with automatic monitoring and automatic shut-off in case of fault
Oil volume variable adjustable 10 l/min up to the nominal value 50 l/min
Variably adjustable to most different scenarios of use
Large viscosity range can be processed
Fast cleaning and very low residual humidity thanks to powerful vacuum pump
Low-maintenance, straightforward operation
Due to the use of a water-lubricated vacuum pump with capacitor, no cooling water need as well as oil-free and dry exhaust air
Product description
Functional description
The VacuClean system removes dirt, oil aging products, gases as well as free and dissolved water from hydraulic and lubricating oils in a multi-stage process.
A gear pump delivers the medium into the system. After the pre-filter, the oil is degassed and allowed to settle in the rotor recess. Afterwards, the medium is transferred into a laminar flow via the spiral in the evacuated process chamber. The integrated fresh air transports the leaking water steam to the suction system in a directed manner. In the capacitor, the water is separated and used to lubricate the oil-free water ring vacuum pump. Excessive water is discharged via a line. The exhausted air is then discharged in an oil- and steam-free form.
After passing through the process, the dewatered oil is led through a low pressure-resistant gear pump to the main filter and pumped back into the tank. Solenoid valves in the inlet and outlet will immediately lock the system in case of fault in order to prevent leakage.
The two-stage filtration consisting of coarser pre-filtration and the downstream fine filter also allows for very good cleaning results in case of high viscosities and flows with long service life of the filter elements. In the vacuum chamber evacuated by the high-performance vacuum pump, the pressure is reduced so that free oil and oil dissolved in the water even evaporates at low temperatures. AT the some time, gases dissolved in the oil as well as other liquid contamination such as oil acids are removed.
Use
In the operational practice, more than 3/4 of all problems in fluid systems can be attributed to oil contamination. Here, the use of VacuClean allows for the reduction of operating and downtime costs considering economic observations. By means of the mobile oil cleaning device, it is possible to achieve multiplication of the hydraulic oil service lives with little expense and - by means of improvement of the oil condition - considerably reduced wear of the system components and thus lower operating costs.
Typical types of contamination in the hydraulic and lubricating oil are solid materials (particles), foreign liquids and air. Solid materials and particles may enter the system from the outside (fresh oil; breathing of the system) or by abrasion and component wear. Especially the hard particles will then again lead to an acceleration of component wear and finally to their failure.
Liquid contamination, mostly water in free or dissolved form, may have serious consequences and cannot be removed by the usual filtration of the medium. Water dissolved in oil or even free water leads to corrosion, impairment of the viscosity, deterioration of the lubrication properties and consequently to increased wear. Other problems result from chemical reactions of the fluid in the presence of water, air and metal particles resulting in oil aging and oil oxidation.
Gaseous contamination, usually air dissolving in the tank in the oil, impairs the response behavior of valves, cause foaming, energy loss and pump damage.
Water preferably settles in fine cracks of balls and sliding surfaces where it causes corrosion.
The oxidation (fluid aging) is greatly accelerated by the reaction with metal particles with catalytic effect
Water increases the acid value (TAN) to four to ten times the value and in this way accelerates the fluid decomposition
In dissolved and emulsified form, the viscosity and lubricating property of the fluid is changed. This leads to increased friction, heat development and wear.
Due to its high dielectric constant, dissolved water attracts dust leading to fluid contamination and the formation of dust lumps which may, e.g. clog servo valves. Due to the low particle size of the individual dust particles, it is, however, very hard to remove them again by means of filtration.
Polarizable additives are dissolved from the fluid which further deteriorates its properties
Water promotes the sludge formation
Water deteriorates the filtrability of the fluid
The mobile oil cleaning system which is easy to handle allows for the cyclic or permanent cleaning of a complete hydraulic circuit in the bypass. The extensive filters with high dirt holding capacity can also be operated in a cost-effective manner with low pressure differentials in case of very high filter ratings.
Thanks to the underpressure reached in the evacuated vacuum chamber, effectively dissolved and also free water is already removed at low oil temperatures and during the process, the entire hydraulic system is dried.
Type Code
01
02
03
04
05
06
07
VCM
50
–
2X
/
–
M
–
–
S
Type
01
VacuClean, mobile
VCM
Size
02
50 l/min
50
Component series
03
Component series 20 ... 29 (20 ... 29: unchanged installation and connection dimensions) - Size 6